DMC-M 20-22 PN

DEUTSCH DMC-M SERIES SINGLE MODULE EN4165 CONNECTORS Quick Change Modular Connector Solutions For Aircraft IFE & Cabin Systems AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 The concept Modular Design Options… The DMC-M modular rectangular connector was designed and developed by DEUTSCH in the 1980s. It has since set the modular connector standard in the Aerospace & Military industries, and is now standardized by European Specification EN4165. MODULARITY The DMC-M connector is designed to address a wide range of requirements with its extended range of contact designs: • Contacts size 24 to size 8 • Coaxial, Quadrax • High speed Ethernet or optical contacts. Each mated half of The DMC-M connector connector can contain both male and female configuration modules which allow you to mix input and output with signal and power supply. • Easy Modification: Simply remove modules from the shells and replace them with a new layout. • The DMC-M connector is perfect for new designs, custom and retrofit applications. EASY TO INSTALL The DMC-M connector provides a large number of insert layout options. • Multiple Keying Possibilities between plugs and receptacles. • Increase Mating Security… Series II, DMC-M scoop proof Series III inserts and shells. • Real EMI protection as per EN4165 standard. • Quick Install coupling. RELIABILITY • Compliant with EN4165 specifications. • Single Module DMC-M cabin interconnections meet demanding avionics specifications EN4165, in terms of sealing, vibration, fire, smoke and toxicity compliance and mechanical endurance. WEIGHT OPTIMIZATION Single Module DMC-M connector has been designed in composite material with a metallized plating for weight and mass saving. TE Components . . . TE Technology . . . TE Know-how . . . AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Raychem | Rochester | DEUTSCH Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 2 Introduction ARINC 809 - BACC65 - EN4165 The New Standard Connector for Aircraft Equipment and Cabin Systems. (4th GCN) WEIGHT SAVING… COMPOSITE… MODULAR… ELECTRICAL CHARACTERISTICS Light weight composite, modularity, color and mechanical coded, push pull coupling are the key features of this connector. In addition the EN4165 range is aluminium cable contact compliant. ARINC 809, BACC65, EN4165 qualified Temperature range Insulation resistance Maximum current MARKETS & APPLICATION EMI SHIELDING PERFORMANCE STANDARD Cabin and avionic systems TECHNICAL CHARACTERISTICS Housing Plating Inserts Vibrations Durability Salt spray Contacts : Composite : Nickel : Thermoplastic and FSR : 20 g : up to 500 mating cycles : up to 500 hours :C  opper alloy with gold on nickel plating Interfacial sealing : 1.1 x 10-2 bar : -55°C to +175°C : 5000 MΩ : Size 22 : 5 A Size 20 : 7.5 A Size 16 : 13 A Size 12 : 23 A Size 8 : 46 A Frequency (MHz) 100 200 300 400 800 1000 Attenuation (dB) 50 45 45 40 35 30 WEIGHT Extender Receptacle Short Receptacle Plug Backshell 7 gr 6 gr 9 gr 4 - 7 gr 0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs RECOMMENDED MOUNTING FOR RECEPTACLE SCREW TORQUE 0.5 0.1 N.m or 4.4 0.9 in-lbf When using DEUTSCH integrated nut plate Réf. 787-0016-00 (see page 8). AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 3 Schematic 1 2 3 4 5 6 7 8 8 1 2* 3 4 5 6 7 8 1 2 2* 3 4 - - - - - Nut plate (option) Short receptacle Extender receptacle Sealing gasket (option) Panel (up to 2 mm thick) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 5 6 7 8 - Color coding plate (option) - Screws (ordered separately) - Plug - Backshell PAGE 4 Part numbering system DEUTSCH DESIGNATION SYSTEM FOR SHELLS Example of order Shell type Plug : 20 Short receptacle : 24 Extender receptacle : 26 DMC-MD 24 Connector type Coding plate Omit : Without K : With D — K Nut plate Omit : Without T : With — S — T Sealing gasket Omit : Without S : With Shell keying N-A-B-C-D-E-F-G Only for receptacles DEUTSCH DESIGNATION SYSTEM FOR ACCESSORIES Example of order Plating M : Nickel 787 — 8055 — 20 M Accessories type 10 : Straight chimney 11 : Clampshell 12 : Straight tie wrap Ø 7 13 : Straight tie wrap Ø 10 Connector type 20 : 45° indexable chimney 21 : 45° indexable chimney tie wrap 30 : 90° indexable chimney 31 : 90° indexable chimney tie wrap STANDARD DESIGNATION SYSTEM FOR SHELLS Example of order Finish Composite nickel plated : M EN4165 M Shell type Monomodule : 1 0 1 A Shell type Plug : 6 Short receptacle : 0 Extender receptacle : 7 Number of the basic standard Sealing gasket U : Without G : With Shell keying N-A-B-C-D-E-F-G D Type A Series 2 1 G 1 Coding plate 0 : Without 1 : With Nut plate 0 : Without 1 : With Only for receptacles STANDARD DESIGNATION SYSTEM FOR ACCESSORIES Example of order Chapter Number of the basic standard EN4165 — 026 Finish M : Composite nickel plated M Accessories type 10 : Straight chimney 20 : 45° indexable chimney 30 : 90° indexable chimney 10 A : Straight tie wrap Ø 10 20 A : 45° indexable chimney tie wrap 30 A : 90° indexable chimney tie wrap 20 A A : Tie wrap Omit : Without AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 5 Part numbering system BACKSHELLS STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP Ø 7 787-8055-12M STRAIGHT CHIMNEY TIE WRAP Ø 10 787-8055-13M EN4165-026M10A 45° INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 45° INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A 90° INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 90° INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A PLUG DMC-MD 20 N BACC65BUMN EN4165M61AN DMC-MD 20 A BACC65BUMA EN4165M61AA DMC-MD 20 B BACC65BUMB EN4165M61AB DMC-MD 20 C BACC65BUMC EN4165M61AC DMC-MD 20 D BACC65BUMD EN4165M61AD DMC-MD 20 E EN4165M61AE DMC-MD 20 F EN4165M61AF DMC-MD 20 G EN4165M61AG DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACC) STANDARD Part numbers (EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 6 Part numbering system RECEPTACLES BACKSHELLS STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered EXTENDER RECEPTACLE DMC-MD 26 *X BACC65CAM*X EN4165M71A*X STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP Ø 7 787-8055-12M : To be ordered separately (no BACC65 references) STRAIGHT CHIMNEY TIE WRAP Ø 10 787-8055-13M EN4165-026M10A *X N A B C D E F G SHORT RECEPTACLE 45° INDEXABLE CHIMNEY 787-8055-20M EN4165M20 DMC-MD 24 *X BACC65BVM*X EN4165M01A*X 45° INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A 90° INDEXABLE CHIMNEY 787-8055-30M EN4165M30 : To be ordered separately (no BACC65 references) NO ACCESSORRY CAN BE FIXED ON THIS RECEPTACLE 90° INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACC) STANDARD Part numbers (EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 7 Part numbering system HIGH SPEED CHIMNEY Note : These backshells have been developed by DEUTSCH especially for high speed wire management. Backshells have been developed by DEUTSCH for high speed insert layouts 99-02, 99-03, 99-04. HIGH SPEED CHIMNEY FOR PART NUMBERING, PLEASE CONSULT US OPTIONAL PARTS FOR RECEPTACLE • Keying plate • Sealing gasket 28.80 (1.134) 25.80 (1.016) N : 787-0015-00 A : 787-0015-01 B : 787-0015-02 C : 787-0015-03 D : 787-0015-04 E : 787-0015-05 F : 787-0015-06 G : 787-0015-07 • Nut plate 30.80 (1.213) EN4165-25CN EN4165-25CA EN4165-25CB EN4165-25CC EN4165-25CD EN4165-25CE EN4165-25CF EN4165-25CG • Panel mounting bracket 28.80 (1.134) 30.80 (1.213) 27.80 (1.094) 28.90 (1.138) 33.50 (1.319) 25.80 (1.016) 3.40 / (0.134) 2.50 / (0.098) 787-0011-00 EN4165-25E 787-0016-00 EN4165-25D 787-8014-00 PROTECTIVE CAPS RECEPTACLE AND EXTENDER FLIGHT CAP WITH LANYARD 787-8017-00 EN4165M3C PROTECTION LEVEL PLUG CAP 104-0236-00 RECEPTACLE CAP 104-0235-00 RECEPTACLE AND EXTENDER CAP WITH LANYARD 787-8011-00 WITHOUT LANYARD 787-8009-00 PLUG FLIGHT CAP 787-8010-00 Shipping EMI x x – x x – – x x – x x – x x Low pressure sealing – – – x x Dust WITHOUT LANYARD 787-8016-00 LANYARD 787-8013-00 MOUNTING BRACKETS • Locate mating parts • Align receptacle with bracket • Install rear dowels • Fix and snap in position • Install and fix in position AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 • Installed • Assembled PAGE 8 Insert / Module PIN CONTACTS AS 39029/58 AND EN3155 Modules SOCKET CONTACTS AS 39029/57 AND EN3155 Details PART NUMBER CROSS Details PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA Modules 20 contacts size 22 DMC-M 20-22 BN BACI10BC2022SNB EN4165 20-22 A1NB 20 contacts size 22 DMC-MA 20-22 AN EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN EN4165A20A221NB 12 contacts size 20 DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA 12 contacts size 20 DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 contacts size 16 DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA 8 contacts size 16 DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 contacts size 12 DMC-M 04-12 AN EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN EN4165A04-121NB 1 contacts size 8 DMC-M 01-08 AN EN4165A01-081NA 1 contacts size 8 DMC-M 01-08 BN EN4165A01-081NB 6 contacts size 16 + 2 contacts size 22 + 8 contacts size 24 DMC-M 16-02 AN 2226454-1 6 contacts size 16 + 2 contacts size 22 + 8 contacts size 24 DMC-M 16-02 BN 2226455-1 6 contacts size 16 + 5 contacts size 22 DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA 6 contacts size 16 + 5 contacts size 22 DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 6 contacts size 16 + 5 contacts size 22 DMC-MA 99-01 AN EN4165A99A011NA 6 contacts size 16 + 5 contacts size 22 DMC-MA 99-01 BN EN4165A99A011NB 8 contacts size 22 + 3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22 + 3 contacts size 20 DMC-M 99-02 BN 8 contacts size 20 + 8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20 + 8 contacts size 24 DMC-M 99-03 BN 6 contacts size 20 + 2 contacts size 22 + 8 contacts size 24 DMC-M 99-04 AN 6 contacts size 20 + 2 contacts size 22 + 8 contacts size 24 DMC-M 99-04 BN 8 contacts size 22 + 2 contacts size 12 DMC-M 99-06 AN BACI10BC1001PNB 8 contacts size 22 + 2 contacts size 12 DMC-M 99-06 BN BACI10BC1001SNB 8 contacts size 20 + 2 contacts size 16 DMC-M 99-10 AN EN4165A99-101NA 8 contacts size 20 + 2 contacts size 16 DMC-M 99-10 BN EN4165A99-101NB 6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN 2 optical contacts + 5 contacts size 16 + 2 contacts size 22 DMC-M T47 AN 2 optical contacts + 5 contacts size 16 + 2 contacts size 22 DMC-M T47 BN 12 or 24 optical contacts for round or ribon cable Hermaphrodite DMC-M MC6 20 contacts size 22 5 shunts 4 ways DMC-M 22-05 BN EN4165A20Y221NB Blanking module DMC-M 00-00 PN EN4165-1N 20 contacts size 22 3 shunts 4 ways 4 shunts 2 ways DMC-M 22-07 BN EN4165A2AY221NB 20 contacts size 22 10 shunts 2 ways DMC-M 22-10 BN EN4165A2BY221NB Note : DMC-M connector’s modules are compatible with Aluminium Cable contacts and with EN3155-70 / 71 size 22. Distribution shunt modules use dedicated contacts based on standard M39029. DMC-M connector 99-02, 99-03, 99-04, 16-02 are specific modules for high seepd Ethernet application. Aluminium cable technology Distribution shunt modules High Speed modules DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACI10BC) STANDARD Part numbers (EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 PAGE 9 Dimensions RECEPTACLES & PLUG BACKSHELL / CHIMNEY INDEXATION • Receptacle • Extender receptacle • Plug 29.10 max. (1.146 max.) 29 max. (1.142 max.) 26 max. (1.024 max.) 28.90 max. (1.0138 max.) 29 max. (1.142 max.) 21 max. (0.827 max.) 26 max. (1.024 max.) 24.60 max. (0.969 max.) 27.40 max. (1.079 max.) MOUNTING PANEL DETAILS • Box mounting receptacle • Extender receptacle 35.30 max. (1.39 max.) 13.50 max. (0.531 max.) • Straight chimney tie wrap 44.50 max. (1.752 max.) • Straight chimney 35.30 max. (1.39 max.) 5.40 max. (0.213 max.) • Straight clampshell All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. 13.50 max. (0.531 max.) 55.30 max. (2.177 max.) 5.40 max. (0.213 max.) 49.10 max. (1.933 max.) • Universal unshielded accessory 51 max. (2.008 max.) 5.40 max. (0.213 max.) • 45° indexable chimney • 45° indexable chimney tie wrap 60.30 max. (2.374 max.) 13.50 max. (0.531 max.) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 64.80 max. (2.551 max.) • 90° indexable chimney 60 max. (2.362 max.) 5.40 max. (0.213 max.) PAGE 10 Panel mounting cutout details F All panels are represented from view F GENERIC DIMENSIONS 23.30 2R 3 21 0.025 FREE 0.1 0.1 21.00 Ø 3.10 0.1 4 times 0.6 D1 13.80 2R 20.40 0.025 ORIENTATION 21.00 0.1 20.40 0.1 0.1 0.1 2R 3 0.025 R 4.55 0.025 20.40 0.1 (holes) 0.1 1.95 0.03 D1 Detail 20.40 0.1 2R 4.55 0.025 18.30 0.1 4R 3 7 0.1 7 0.025 0.1 18.30 0.1 7 0.1 7 0.1 Note : Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a screw (screw type 4-40) Recommanded thickness panel : 0.8 mm mini - 2 mm max. PANEL CODING KEYING [0.257 6.52 ] [0.257 6.52 0.002 0.05 [0.037 0.95 0.002 0.05 ] ] [0.169 4.28 0.002 0.05 0.002] [0.213 5.4 0.05 ] 0.002] [0.213 5.4 0.05 Coding N 0.002] [0.08 2.04 0.05 [0.037 0.95 0.002 0.05 0.002 0.05 ] ] [0.169 4.28 0.002 0.05 [0.124 3.16 0.002 0.05 Coding A [0.169 4.28 0.002] [0.048 1.21 0.05 [0.169 4.28 0.002 0.05 0.002] [0.08 2.04 0.05 ] 0.002 0.05 [0.124 3.16 0.002] [0.213 5.4 0.05 Coding D ] 0.002 0.05 ] [0.257 6.52 ] [0.124 3.16 0.002 0.05 0.002 0.05 ] ] [0.257 6.52 ] 0.002] [0.213 5.4 0.05 Coding B 0.002] [0.08 2.04 0.05 [0.037 0.95 0.002 0.05 [0.004 0.09 ] 0.002 0.05 ] 0.002] [0.213 5.4 0.05 Coding E [0.124 3.16 0.002 0.05 ] [0.169 4.28 [0.124 3.16 0.002 0.05 0.002] [0.08 2.04 0.05 ] ] 0.002] [0.213 5.4 0.05 0.002 0.05 Coding G PANEL MOUNTING BRACKET CUTOUT DETAILS 20 (0.787 A-A 0.8 mini. (0.03 mini.) 0.1 0.004) 0.8 (0.03) A 120° 10 (0.394 0.5 0.02) 15 (0.59 0.1 0.004) A Ø 5.1 (Ø 0.2 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165 0.1 0.004) Ø 8.1 mini. (Ø 0.32 mini.) ] 0.002 0.05 Coding C [0.169 4.28 0.002] [0.213 5.4 0.05 Coding F 0.002] [0.08 2.04 0.05 0.002 0.05 Overal dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons. PAGE 11 For More Information TE Technical Support Center North America +1 800 522 6752 Asia/Pacific +86 0 400 820 6015 Austria +43 1 905 601 228 Baltic Region +46 8 5072 5000 Benelux +31 73 6246 999 Czech Republic +420 800 701 462 France +33 1 34 20 86 86 Germany +49 6251 133 1999 Hungary +36 809 874 04 Italy +39 011 401 2632 Nordic +46 8 5072 5000 Poland +48 800 702 309 Russia +7495 790 790 2 Spain/Portugal +34 93 2910366 Switzerland +41 52 633 66 26 United Kingdom +44 800 267 666 Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity. www.te.com/deutsch © 2014 TE Connectivity Ltd. Family of companies. All Rights Reserved. 1-1773725-9 ADM/RRD 08/2014 DEUTSCH, TE Connectivity, and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165